Weaving
Weaving
Fabric Input
Twisting
Warping & Sizing
Weaving
Inspection
What Is Weaving?
Applicable Products
- Tire Reinforcement Base Fabric
- Separator for Tire Manufacturing
- Base fabric for medical compresses
- Base fabric for civil engineering applications
Yarn Input
We handle a wide variety of yarns, including natural fibers such as cotton, and synthetic fibers like polyester and nylon.
Fiber types and denier (thickness) are selected according to the required product characteristics.
We are also actively working with bio-based and recycled fibers.
Short Fibers (Staple Fibers)
- Natural fibers: Cotton, hemp, silk
- Synthetic fibers: Polyester, nylon, vinylon, rayon, polyamide
Long Fibers (Filament Fibers)
- Synthetic fibers: Polyester, nylon, vinylon, rayon, polyamide, olefin
Twisting
In some cases, yarns proceed directly to the weaving process, but in most cases, a twisting process is used to combine multiple yarns.
Just as twisting thin tissue paper creates a much stronger string, twisting yarns enhances their strength and allows us to combine different fiber properties.This process improves the overall quality and weavability of the fabrics produced.
In-house Equipment
- 18 ring twisting machines (capable of S-twist and Z-twist, both regular and reverse twisting)
Related Equipment
- 4 winders (compatible with filament and spun yarns)
Warping & Sizing
The warp yarns are wound onto a large spool-like device called a beam.
Depending on the product, anywhere from 1,000 to 6,000 warp yarns may be wound onto a beam.For certain types of fibers, the aligned warp yarns are coated with sizing agents.
Since the yarns move under constant tension during weaving, they are subject to abrasion. Applying sizing in advance helps prevent fuzzing and other damage.
In-house Equipment
- 2 full warping machines
- 1 sectional warping machine
- 2 drum warping machines
- 1 sizing machine
Weaving
This is the weaving process, where weft yarns are interwoven with the warp yarns wound on the beam during the warping process.
We use rapier looms, which employ spear-like devices to insert weft yarns, as well as air jet looms that use air to carry the yarns across the warp.
By utilizing a dobby device, we can produce not only plain weaves but also twill and satin weaves, resulting in fabrics with elegant surface textures.
In-house Equipment
- 29 rapier looms
- 4 air-jet looms
Inspection
Each woven fabric is carefully inspected by eye, one by one, to ensure visual quality.
If defects such as irregular texture or broken threads are found, they are corrected to maintain product quality.
In-house Equipment
- 2 fabric inspection machines